The first plant-floor system where the data, the model, and the decision live in the same box on the plant LAN. A tightly-bounded embedded AI co-pilot that does three things — Process, Predict, Prescribe — without anything leaving your building.
Ignition, AVEVA PI, Wonderware, the Indian challengers — they sell acquisition and storage. Decisions still happen in human heads, hours after the data was collected, with no memory of how similar situations resolved last time. TruAdaptiv Copilot closes that loop — without anything leaving your building.
An alarm fires. The operator taps it. The Copilot reads the last 30 minutes of tags, the equipment's maintenance history, recent logbook entries — and produces a plain-language explanation in English or Hindi, with every claim cited.
Per-equipment forecasting models predict tag values 5/15/30/60 minutes ahead. When a leading indicator drifts outside its envelope, you get a predictive alert — not an alarm.
The operator asks "what should I do?" The Copilot retrieves similar historical situations from your plant's own past, ranks them by how each one resolved, and offers 2–3 candidate actions with historical success rates.
The Copilot runs on a fanless industrial PC on the plant LAN. Open-weight models — Gemma, Phi, Qwen class — fine-tuned to your specific plant via a 30 MB LoRA adapter that encodes your equipment naming, your failure modes, your operators' question patterns. The adapter is generated from data that never leaves the plant. You own it. We operate it.
Runs on cabinet-mounted industrial hardware. No GPU farm, no cloud round-trip, no internet dependency during operation. Sits on the plant LAN alongside SyncPlant and IndustrialBridge.
Gemma, Phi, Qwen-class small open models running locally. No proprietary cloud API. Models can be audited, replaced, upgraded — you're not locked into anyone's stack.
Your plant's equipment, failure modes and question patterns encoded in a small LoRA adapter. Generated from data that never leaves the plant. You own the artifact — we operate the engine.
Operators ask questions in English, Hindi, or code-mixed speech. The Copilot responds in the language asked. Designed for the realities of Indian plant floors.
Every answer is built from real retrieved records — tags from the historian, entries from the logbook, work orders from CMMS, similar past situations. Not invented from training data.
Every recommendation, decision and outcome is logged. The next "what should I do" question is answered using everything the plant did before. The longer it runs, the better it gets.
A plant-floor AI that occasionally invents facts is worse than no AI at all. TruAdaptiv Copilot is engineered with hard guardrails around what it can say and how it can say it.
Every numeric value and entity in a Copilot response must be cited to a retrieved record. Uncited claims are rejected before they reach the operator.
The model fills a strict JSON schema for every response — never free-forms. If it can't fill the schema cleanly, it refuses.
The Copilot is rewarded for saying "I don't know" when retrieval comes up empty. Better an honest refusal than a confident invention.
The Copilot proposes — the human disposes. No autonomous setpoint changes, no automated control loop, no machine actions. Always human-in-the-loop.
TruAdaptiv Copilot is the natural destination of the TA Factory journey. Every artifact built in IndustrialBridge and SyncPlant becomes context for the Copilot — historian tags, KPI definitions, alarm thresholds, equipment hierarchy, logbook entries, work orders.
Lives on a fanless industrial PC on the plant LAN. No internet egress during operation. Air-gapped option available for sensitive sites.
The plant-tuned LoRA adapter is your intellectual property, generated from data that never left the plant. You own the artifact.
Consumes IndustrialBridge tag streams and SyncPlant operational records directly. No new integration layer needed if those are in place.
Every Copilot response includes citations to the underlying retrieved records. Forensic-grade traceability for regulated environments.
TruAdaptiv Copilot is the AI tier of TA Factory — for plants that have outgrown dashboards and want decision support that stays on the LAN. Book a discovery call.