The smart-manufacturing platform that sits on top of IndustrialBridge and turns clean data into a complete operational picture. Plant hierarchy with QR-tagged equipment, formula-driven KPIs, multi-level alarms, electronic logbook, CMMS, tablet log, and role-based access — 11 integrated modules, one source of truth.
SyncPlant is the platform tier of the TA Factory stack. It assumes IndustrialBridge underneath, providing clean and reliable tag data. It produces structured operational artifacts that the TruAdaptiv Copilot tier consumes directly. Every dashboard, KPI formula, alarm threshold and equipment record you build here directly powers the next tier.
Plant → Area → Line → Equipment → Component. Every machine carries OPC tag mappings, live values, history, and a printable QR. Technicians scan and see the asset instantly.
OEE, MTBF, MTTR, yield, throughput, energy — defined as formulas referencing OPC tags. Evaluated every 60 seconds with Red/Amber/Green status and drill-down.
Digital, Hi/Lo, HiHi/LoLo, and Rate-of-Change alarms. Evaluated every 2 seconds. Full acknowledge-and-clear lifecycle with audit log.
Eight widget types — KPI cards, trend charts, gauges, alarm panels, equipment status, custom HTML. Live refresh over SignalR. Full-screen on a 55″ TV for permanent floor display.
Replaces paper handovers with structured workflow: outgoing operator submits entries, incoming accepts, supervisor signs off. Searchable, signed, audit-ready.
Work orders with interactive checklists that validate technician readings against min/max limits. PM schedules auto-generate work orders when due. Spare-part tracking included.
Tablet-optimised interface for production-run tracking, categorised rejections and downtime across 9 categories. Designed for operators with gloves on.
Allocate shared utility energy (compressors, chillers, boilers) across machines by Fixed Percent, Run Hours or Capacity. Reveals true energy-per-unit cost.
Visual report designer with multi-level grouping, calculated fields, parameterised SQL. Auto-deliver to email or shared drive on schedule.
Admin, Plant Manager, Supervisor, Technician, Operator, HQ Viewer. Tabs and actions gated per role. SSO-ready.
OPC-UA, Modbus TCP/RTU, and relay/digital I/O — even the oldest machines come online. Inherits the bi-directional capability from IndustrialBridge.
SyncPlant is modular by design. Most plants start with one line, one KPI dashboard, one CMMS workflow — and expand as trust compounds. Every artifact built here is ready to be consumed by TruAdaptiv Copilot in Tier 3.
Configure to one line: KPIs, dashboards, CMMS, alarms. Operator training in parallel. Same platform, scale to the rest.
Runs on plant LAN or private cloud. Pairs with IndustrialBridge below, TruAdaptiv Copilot above — all stay inside your perimeter.
Pick what your plant needs. Most start with hierarchy + KPIs + alarms + dashboards. Layer in CMMS, energy, logbook as confidence compounds.
The structured artifacts SyncPlant produces — KPIs, alarms, maintenance history, logbook entries — are exactly what TruAdaptiv Copilot consumes.
SyncPlant is ready to deploy as the platform layer of your TA Factory journey. Book a discovery call to walk through the modules and scope a deployment.